AF-2500 ADJUSTABLE SMT LEAD FORM SYSTEM
自動SMT芯片切腳/成型系統

The Manix AF-2500 is the industry’s first automatic flat pack trim and form system.  The system is capable of cutting and forming two opposing sides of a component simultaneously to a SMT or reflow form. 

AF-2500成型系統為(wèi)國際上(shàng)首台自動SMT芯片切角成形系統，系統配置雙邊雙工位成型切腳/成型模具，自動完成芯片引腳成型和(hé)切腳步驟。

The system is fully adjustable for overall cut length, stand-off height, footpad, component lead thickness, bend radii, component body size, and body to first bend. 

系統多(duō)項成型參數(shù)可(kě)調，包括總切割長度、站(zhàn)高(gāo)、焊接面長度、引腳厚度、成型半徑、本體(tǐ)尺寸、肩寬等參數(shù)可(kě)調。

PLC Controller includes operational software and a component library which can store all pertinent component information including micrometer settings, and whether the part is two or four sided.

PLC控制(zhì)器(qì)包括操作(zuò)軟件和(hé)元器(qì)件庫，包括成型參數(shù)、器(qì)件類型等。

Forming and cutting die includes a motorized transport system which eliminates operator handling.

成型模具和(hé)切割模具，包括器(qì)件自動傳輸，避免人(rén)工操作(zuò)。

Centering station can accurately center all two and four sided flat pack components, including bottom and top lead attachment components.

器(qì)件中心定位裝置可(kě)以精确定位雙邊和(hé)四邊引腳的器(qì)件，包括頂部引腳和(hé)底部引腳器(qì)件。

Safety interlocks prevent operator error.

安全互鎖裝置。

Component handling is at a minimum.  The component is transported through the various stages automatically.  A pick device gently transports the component to the form tooling and then to the cut tooling. 

快速放置器(qì)件到上(shàng)料工位，器(qì)件可(kě)在上(shàng)料工位、成型工位、切腳工位自動傳輸。

The AF-2500 includes a PLC controller with operation software, a rugged pneumatic press, a motorized transport mechanism, a fully adjustable forming and cutting die, and a centering device that quickly aligns FP components whether top or bottom brazed, and or standard side lead exit.  Adjustment software and a component library ease system set-up.  Doors with interlocks, LED lighting and AIRCLEAN cut lead removal are standard.

系統包括PLC控制(zhì)器(qì)及控制(zhì)軟件，堅固穩定的氣壓裝置、電(diàn)機驅動傳輸裝置、可(kě)調式切割成型模具、器(qì)件中心定位裝置、元器(qì)件成型參數(shù)數(shù)據庫、安全門(mén)互鎖保護、LED照明(míng)、壓縮空(kōng)氣清潔裝置等。




AF-2500 FEATURES AND BENEFITS

☆SYSTEM CONTROLS  系統控制(zhì)

The software and PLC controller are easy to use.  A menu-driven controller assures mistake-free operation.  A component editor screen retains all of the pertinent information for each component; it can be recalled at a touch of a screen button.  Micrometer settings, component name, and whether or not the component is two or four sided is some of the stored information.  Maintenance levels and component editor are password protected.  A setup level instructs the operator on set-up.  Alarm menus notify if an alarm is present, if present the system will not operate.

PLC控制(zhì)器(qì)操作(zuò)簡便，菜單式操作(zuò)，避免操作(zuò)失誤。器(qì)件編輯屏幕顯示所有(yǒu)器(qì)件成型參數(shù)信息，包括千分尺設置、雙邊/四邊類型、具有(yǒu)編輯和(hé)系統維護密碼保護、故障報警提示等功能。



☆ADJUSTABLE DIE  可(kě)調模具

The AF-2500 forming and cutting die is fully adjustable for component body size, footpad length, stand-off height, lead thickness, bend radii, and body to first bend distance.  The three stage die forms and cuts two sides of a component simultaneously.  The first stage centers the component, ensuring equal forming and cutting.  The second forms the component to a reflow or SMT form, while retaining the tie bar.  The last stage cuts the component to the proper footpad length.  A transport system includes a cushioned pickup head and a motorized conveyor.  Optional quick change inserts are available for varying lead thicknesses and inside bend radii. Two lead screw thumbscrews adjust all other dimensions.

AF-2500雙邊可(kě)調模具，可(kě)根據器(qì)件類型及成型工藝要求調節各項參數(shù)，包括總切割長度、站(zhàn)高(gāo)、焊接面長度、引腳厚度、成型半徑、本體(tǐ)尺寸、肩寬等參數(shù)。三工位模具可(kě)同時(shí)成型和(hé)切割器(qì)件雙邊的引腳，第一工位用于器(qì)件中心定位，第二工位用于SMT成型，第三工位切割引腳到所需的焊接面長度。內(nèi)置傳輸系統，包括緩沖式器(qì)件拾取裝置和(hé)電(diàn)機驅動傳動軌道(dào)，快速更換的成型模塊（選件），用于不同的引腳厚度和(hé)成型半徑。兩個(gè)絲杆調節旋紐可(kě)調整其它各項成型參數(shù)。



☆AIRCLEAN, LIGHTING AND MORE  清潔照明(míng)

Troublesome offcut leads and cut tie bars can be difficult to remove.  The AF-2500 includes AIRCLEAN,  a mechanism which directs air at the cut leads and blows them into a waste collection bin.  The AIRCLEAN activates for a few seconds after the cutting stage.
Two LED lights which can be turned off and on illuminate the entire work area, making viewing easy.
Interlock switches prevent machine operation if either the side viewing windows or the two front doors are open.  The PLC prompts the operator of an alarm condition.  Simply close the doors and operation can continue.

系統包括壓縮空(kōng)氣清潔裝置，引導壓縮空(kōng)氣将切下的引腳吹到廢料收集盒內(nèi)，清潔裝置可(kě)在切割引腳後自動啓動數(shù)秒(miǎo)鍾清潔模具。
內(nèi)置兩個(gè)LED照明(míng)燈，方便操作(zuò)觀察。
前門(mén)和(hé)側闆安全互鎖裝置确保操作(zuò)安全，PLC安全狀态報警提示。




AF-2500 CUTTING AND FORMING SPECIFICATIONS


Please Note:  Dimensions F and R1/R2 are tooling dependent.  Quick change inserts are fabricated to your exacting dimensions.  Specifications are dependent on each other.  Larger B dimension will reduce maximum C dimension and the opposite is true.  If A is a maximum, B and C are at minimums.

F和(hé)R1/R2尺寸與可(kě)更換式模塊有(yǒu)關，加大(dà)B的尺寸将對應減小(xiǎo)C的尺寸，如果器(qì)件本體(tǐ)尺寸A達到最大(dà)，對應B和(hé)C将會(huì)接近最小(xiǎo)尺寸。


AF-2500 SEQUENCE OF OPERATION


Access the COMPONENT TABLE EDIT screen and either choose an existing component stored in the library or create a new one from scratch.  Once chosen, depress SELECT TO RUN.

根據器(qì)件參數(shù)編輯屏幕和(hé)內(nèi)存的器(qì)件目錄，選擇一種器(qì)件即可(kě)開(kāi)始運行(xíng)成型程序。



From the RUN screen, transfer the micrometer settings from the VALUES SELECTED and set the micrometers to those settings.  Before depressing the START button, load the component onto the adjustable centering station ,Rotate the knurled knob until the centering anvils just touch the component body.  If the component is a bottom lead attached component, use the adjustable lead tip centering station.  Once centered, the system is ready to run. 

根據運行(xíng)屏幕中的設置參數(shù)，調節千分尺設置，将器(qì)件放置到中心定位裝置上(shàng)，調節中心定位旋鈕至到夾具正好接觸器(qì)件本體(tǐ)，啓動START按鈕。如果引腳從器(qì)件底部引出，可(kě)采用引腳中心定位裝置。





AF-2500 SEQUENCE OF OPERATION



Once the component is centered, close the safety doors and simply depress the RUN button.  The system will actuate automatically.  The pick-up head will move forward and gently lift the component off of the centering station and transport the component to the forming stage.  Once delivered to the forming stage, the cylinder will lower and form the component to a reflow configuration, retaining the tie bar, ensuring no lead deformation during transport.  After forming, the component moves to the cut stage.  The cylinder then lowers and cuts the leads to the correct dimension specified.

放置器(qì)件關閉安全門(mén)後啓動成型程序，系統将自動運行(xíng)，器(qì)件拾取頭自動将器(qì)件放置到成型工位進行(xíng)成型，完成後再自動移到切腳工位進行(xíng)自動切割。



After cutting, the cut tooling will remain closed, encapsulating the component leads, while the AIRCLEAN system activates, depositing off cuts or tie bars into a collection bin, ensuring clean operation each and every time.  Once completed, the component is transported back to the centering station. The operator will either remove and replace for a new component to be formed and cut, or rotate 90 degrees to form and cut the adjacent side og leads if it is a four sided component.  The PLC screen will prompt the operator to replace or rotate the component.   Simply depress the START button and the cycle will repeat.

每次完成切割後，系統啓動氣壓清潔程序，将切下的引腳、碎屑清理(lǐ)到收集盒內(nèi)，再将器(qì)件送回到中心定位裝置上(shàng)，PLC提示操作(zuò)者将器(qì)件旋轉90°後成型另外兩邊引腳，或重新放置新的器(qì)件進行(xíng)成型。


LOCATION OF MAJOR COMPONENTS



結構布局：
PNEUMATIC PRESS
PLC CONTROLLER
AF-2500 CUTTING/FORMING DIE
LED LIGHTING
SAFETY DOORS W/INTERLOCKS
EMERGENCY STOP, AIR GUAGE, AND REGULATOR

Specifications 技(jì)術(shù)參數(shù)：
Dimensions: 19.5”W X 20.5D X 25.5H 495mm X 521mm X648mm
Weight: 250 lbs./114 kgs.
Air:  80 psi dry air required.
Connection: 1/4” or 6mm Tube
Electrical: 220 VAC single phase Switching power supply.

AF-2500 ACCESSORIES 輔助工具:



FP-TBC Tie Bar Corner Removal Tool
引線框邊角切割裝置

Quickly remove the ceramic corners of Tie Bars on flat pack components.  Simply place the component into the tool and lower the handle.  Tie bar corners will snap off, leaving the tie bars connected to the leads, ready now for the AF-2500 cutting and forming system.

快速安全切割陶瓷引腳邊框的四角，隻需将器(qì)件放入定位夾持裝置，按壓切割手柄，即可(kě)将陶瓷引腳安全折斷去除，避免引腳變型損壞。



M891  Component Measuring Tool
器(qì)件站(zhàn)高(gāo)測試裝置

Lead to body exit can vary, making standoff height setting troublesome.  The M891 quickly measure this dimension, ensuring accurate standoff during forming.

快速準确測量器(qì)件成型後焊接面到器(qì)件底部之間(jiān)的站(zhàn)高(gāo)，滿足PCB闆實際工藝要求。